Machining Macor Machinable Glass Ceramic: Speeds & Feeds, Tooling & Best Practices

Technical machining guide for Macor Machinable Glass Ceramic (Technical Glass-Ceramic): optimal cutting speeds (30 - 60 m/min), feeds (0.02 - 0.05 mm/tooth), hardness (48 HRC (Rockwell A)), and precision manufacturing practices.

Engineering Specifications & Parameters

Chip Load (fz) 0.02 - 0.05 mm/tooth
Material Grade Macor Machinable Glass Ceramic
Material Hardness 48 HRC (Rockwell A)
Cutting Speed (Vc) 30 - 60 m/min
Alloy Classification Technical Glass-Ceramic
Primary Applications Ultra-high vacuum electrical feedthrough insulators, laser c...

Material Properties & Machinability Profile

Macor Machinable Glass Ceramic is classified as a Technical Glass-Ceramic widely specified for mission-critical components requiring Ultra-high vacuum electrical feedthrough insulators, laser cavity spacers, and radiation detectors..

Engineering Kinematics & Cutting Parameters

  • Material Hardness: 48 HRC (Rockwell A).
  • Recommended Cutting Speed ($V_c$): 30 - 60 m/min with dedicated substrate coatings.
  • Chip Load ($f_z$): Maintained between 0.02 - 0.05 mm/tooth to prevent tool rubbing or excessive mechanical shock.
  • Machinability Challenge: Zero porosity and electrical resistivity up to 1000°C; machineable with carbide tools using water-soluble coolant without micro-chipping.
  • Tooling Strategy: Employs high-pressure flood coolant (>= 30 bar) and micro-grain carbide or specialized inserts with positive rake geometries.

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Frequently Asked Questions

What cutting speed is recommended for Macor Machinable Glass Ceramic?

Optimal cutting speeds range from 30 - 60 m/min depending on roughing vs finishing passes and machine tool rigidity.

How does UCAN ROBOT manage tool wear when cutting Macor Machinable Glass Ceramic?

We implement in-process tool monitoring, rigid toolholder systems, and high-pressure through-spindle coolant to dissipate cutting heat immediately.