Done-in-One Multi-Tasking Dynamics with Mazak INTEGREX
Manufacturing complex eccentric shafts, hydraulic actuator bodies, and aerospace turbine housings requires integrating heavy-duty turning with full 5-axis simultaneous milling. Japanese Mazak INTEGREX multi-tasking centers utilize an orthogonal machine structure that combines a high-output turning spindle with a pivoting B-axis milling spindle (up to 12,000 RPM). This Done-in-One processing concept completes turning, multi-angled face milling, gear hobbing, and angled gun-drilling in a single clamping cycle.
Eliminating part transfers between dedicated turning lathes and separate milling machines completely eradicates stacked chucking and datum transfer errors. Machining high-strength alloys like Stainless Steel 304, Titanium Grade 5, and alloy steels maintains tight concentricity and true runout within ±0.002 mm. High-rigidity roller linear guideways provide continuous dampening under heavy interrupted cutting forces.
Precision Turning, Thread Whirling, and Complex Contouring
Mazak CNC systems feature intelligent thermal shield algorithms that dynamically monitor temperature gradients across the spindle housing, bed, and ballscrews to apply real-time coordinate offsets. High-accuracy C-axis spindle indexing (down to 0.0001°) synchronizes with B-axis tilting to mill helical grooves, complex cam profiles, and precision threads in continuous passes. Finished bearing diameters achieve strict Surface Roughness Standards down to Ra 0.4 μm.
All multi-tasking batches are subjected to comprehensive geometric validation. In-machine touch probes perform automated feature alignment, while final inspection utilizes CMM Metrology Inspection and optical roundness testers to verify diametrical roundness, cylindrical runout, and GD&T True Position relative to primary functional datums.
Multi-Tasking Manufacturing Scale at UCAN ROBOT
UCAN ROBOT operates modern multi-axis manufacturing facilities across Dongguan (including a 16,000 m² cleanroom base), Nanyang, Thailand, and Germany. Supported by 150+ advanced CNC machining centers—featuring Mazak INTEGREX systems, DMG MORI 5-axis units, and Swiss-type lathes—and 60+ CMM metrology instruments, we deliver volume component manufacturing under ISO 9001:2015 and ISO 14001:2015 standards.
Learn more about customer collaboration workflows in How to work with us on Precision Machining or discover industrial use cases in Application of Precision Machining. Submit your CAD drawings and multi-tasking RFQs at the UCAN ROBOT Quote & Inquiry Portal.