Precision Surface Grinding: Sub-Micron Flatness & Finishes

Precision surface grinding utilizes high-speed abrasive wheels composed of aluminum oxide, silicon carbide, or CBN to achieve sub-micron flatness, parallelism, and mirror-grade surface finishes.

Engineering Specifications & Parameters

Applications Precision linear ways, mold parting surfaces, gauge blocks
Coolant Type Synthetic micro-emulsion with high thermal absorption
Abrasive Wheels Aluminum Oxide, Silicon Carbide, CBN, Diamond
Flatness Accuracy 0.001 mm / 300 mm
Surface Roughness Ra 0.05 to 0.2 microns

Grinding Physics & Sub-Micron Accuracy

Surface grinding removes microscopic material chips through abrasive micro-shearing. It is the final finishing operation for hardened tool steels, precision guide rails, and gauge blocks.

Key Performance Capabilities

  • Flatness & Parallelism: Within 0.001 mm (1 micron) across a 300 mm span.
  • Surface Finish: Readily achieves Ra 0.1 to 0.2 microns (4 to 8 microinches).
  • Magnetic Workholding: High-power electromagnetic or permanent chucks clamp ferromagnetic parts with uniform zero-distortion holding.

Wheel Selection & Dressing

Regular diamond dressing maintains wheel concentricity, opens sharp grain structures, and prevents workpiece surface burn.

Frequently Asked Questions

How do you avoid thermal warping during fine surface grinding?

Use soft, open-structure grinding wheels, high coolant flow, and light depth of cut passes (0.002 - 0.005 mm) on the final spark-out strokes.

Can non-magnetic materials like aluminum or brass be surface ground?

Yes, using vacuum chucks, mechanical perimeter clamps, or double-sided adhesive mounting techniques.