Glass Bead & Aluminum Oxide Blasting: Surface Prep & Matte Finishes

Abrasive bead blasting propels fine spherical glass beads or angular aluminum oxide media at high velocity to remove CNC machining tool marks, eliminate light burrs, and deliver a uniform non-directional matte finish.

Engineering Specifications & Parameters

Applications Tool mark removal, pre-anodize satin prep, non-glare instrument panels
Blast Pressure 4 - 6 bar (60 - 90 psi)
Glass Bead Grit Sizes #70 (Coarse), #100 (Medium), #120 (Fine)
Substrate Dimensional Loss < 0.003 mm with glass beads
Achievable Surface Roughness Ra 1.2 - 2.8 microns (Uniform Non-Directional)

Glass Bead vs Aluminum Oxide Blasting

  1. Glass Bead Blasting (Satin / Matte Aesthetic Finish):
    • Spherical glass media (Grit #70 to #120) peens the surface without removing measurable base metal.
    • Produces a smooth, satin matte appearance (Ra 1.2 to 2.4 microns) that conceals multi-axis toolpaths.
    • Ideal final finish prior to Type II color anodizing.
  2. Aluminum Oxide Blasting (Aggressive Etching):
    • Sharp, angular media creates micro-etched surface anchoring profiles.
    • Mandatory surface preparation prior to powder coating, adhesive bonding, and thermal spray coatings.

Critical Masking Guidelines

Precision bearing bores, dowel holes, and sealing O-ring grooves must be plugged with silicone plugs or threaded caps before blasting to maintain sub-0.01mm tolerances.

Frequently Asked Questions

Why is bead blasting standard before aluminum color anodizing?

Bead blasting creates a micro-dimpled surface texture that scatters light evenly, hiding subtle toolpath lines and producing a rich, uniform matte anodized color.

Will bead blasting damage precision tapped threads?

Direct high-pressure blasting can dull sharp 60-degree crests; critical threads should be plugged with rubber masks or clean-tapped post-blast.