High-Precision Coordinate Jig Grinding for Stamping Die Bushings
Planetary high-frequency spindle jig grinding correcting post-heat-treatment distortion in hardened tool steel press dies and guide holes.
Ultrasonic-Assisted CNC Milling for Advanced Technical Ceramics
High-frequency 20-40 kHz micro-vibrations superimposed onto rotating diamond tools to brittle-fracture machine hard technical ceramics cleanly.
4-Axis Indexing Horizontal Tombstone Machining Strategies
Multi-sided tombstone fixturing on horizontal machining centers (HMC) with pallet changers for high-density multi-part mass production.
High-Precision Chamfering and Deburring with Rotary Brushes
Automated in-spindle ceramic fiber and diamond abrasive brush finishing eliminating micro-burrs and edge fractures on precision gears.
In-Die Stamping Insert Precision Wire EDM Pocketing
Multi-pass submersible wire electrical discharge machining achieving 0.001 mm straightness and sub-micron clearances for micro-stamping dies.
Fine Plunge EDM Electrode Dressing and Orbiting Cycles
Multi-axis CNC orbiting sinker EDM cycles utilizing high-density copper-tungsten and graphite electrodes for deep blind blind-slot cavities.
CNC Lathe Polygon Turning for Hexagonal Standoff Pins
Synchronized 2:1 spindle-to-cutter speed gearing generating accurate flat flats, squares, and hexagons without indexing or secondary milling.
Back-Spindle Pickoff and Parting-Off in Multi-Axis Turn-Mill
Seamless synchronized spindle handoff executing backside facing, deburring, and axial drilling before parting off for zero secondary labor.
Mirror Spark Eroding for Plastic Injection Mold Optical Cores
Ultra-fine finish generator discharge pulses smoothing hardened tool steel surfaces down to mirror grade Ra 0.05 μm without manual polishing.