Engineering guides for 3-axis, 5-axis milling, turning, live tooling, and wire EDM.
Simultaneous 5-axis machining of twisted aerodynamic impellers and blisks requires conical ball nose or barrel cutters, point-milling lead angle control, and collision-free CAM swarf toolpaths.
Precision CNC lathe turning of Grade 5 titanium requires positive-rake PVD-coated carbide or PCD inserts, strict 45-70 m/min cutting speeds, and high-pressure coolant to prevent notch wear and thermal tool seizure.
Optimizing metal removal rates (MRR) in 7075-T6 aircraft aluminum utilizing 3-flute 45° variable helix carbide end mills with DLC non-stick coating and high-feed dynamic pocketing.
Sinker EDM (Ram EDM) utilizes custom-machined 3D graphite or copper electrodes immersed in dielectric hydrocarbon fluid to spark-erode complex blind cavities, sharp internal corners, and deep ribs.
Swiss-type CNC turning utilizes a sliding headstock and guide bushing where cutting tools engage the stock right at the support point, eliminating bar deflection for ultra-high aspect ratio precision parts.
Precision surface grinding utilizes high-speed abrasive wheels composed of aluminum oxide, silicon carbide, or CBN to achieve sub-micron flatness, parallelism, and mirror-grade surface finishes.
Thread milling uses a rotating multi-tooth or single-point thread mill interpolating along a 3D helical path (G02/G03 + Z) to machine precise internal and external threads with full pitch control.
Gun drilling is a deep-hole machining process utilizing a single straight-flute cutter with high-pressure internal through-tool coolant (up to 100 bar) to produce straight, high-precision holes.
3-axis CNC milling moves cutting tools simultaneously along three linear Cartesian axes (X, Y, and Z) to machine prismatic shapes, flat planar surfaces, pockets, and drilled patterns.
Submit your engineering specifications or project volume requirements directly to our manufacturing engineers.
